Toyota 04111-40422-71 Engine Overhaul Gasket Kit 2TD/2TG

Overview

The Toyota 04111-40422-71 GASKET KIT, ENGINE O/H is a complete gasket and seal set for overhauling the engine in Toyota’s 2TD diesel and 2TG LPG forklift families. A full rebuild involves more than new internal components — every gasket between the cylinder head, valve cover, manifolds, oil pan and front cover must be renewed to restore a leak-free seal. This kit consolidates those consumable sealing parts into a single order, so technicians can strip and reassemble the engine without hunting for individual gaskets mid-job. Fitted at overhaul time, the 04111-40422-71 helps the rebuilt engine hold compression, keep oil where it belongs and run at the temperatures Toyota intended.

Compatibility

This engine overhaul gasket kit is specified for a defined group of Toyota counterbalance forklifts:

• 2TD diesel series (1.5–2.5 tonne): 02-2TD15, 02-2TD18, 02-2TD20, 02-2TD23 and 02-2TD25, plus the earlier 2TD20
• 2TG LPG series (2.0–2.5 tonne): 02-2TG20 and 02-2TG25

If you run a mixed fleet of compact Toyota diesel and LPG trucks, the same kit serves them all: the 04111-40422-71 for 02-2TD15 also covers the 02-2TD18 through 02-2TD25 and the 02-2TG20/02-2TG25 LPG models. Always confirm against your truck’s model and serial plate or the relevant Toyota parts manual before ordering — and if you are unsure, send us the details and we will verify fitment for you.

Quality and Reliability

Gaskets are small parts with an outsized effect on engine health. The sealing components in this set are produced to match Toyota’s original dimensions and sealing surfaces, so they seat correctly on service-worn castings and hold their shape under the heat and clamping loads of a working engine. A proper overhaul gasket set prevents the oil weeps, coolant seepage and compression loss that can undo an otherwise sound rebuild. Fitting the correct Toyota 04111-40422-71 GASKET KIT, ENGINE O/H at overhaul time protects the investment you have made in machining, bearings and piston work.

Installation and Maintenance Tips

• Strip the engine fully and clean every mating surface of old gasket material and carbon before fitting the new set.
• Follow the workshop manual for torque values and tightening sequences, especially on the cylinder head, and re-torque where the manual requires.
• Check mating surfaces and fasteners for warpage, scoring or stretch, and replace anything outside specification.
• Use fresh oil and filters at first start-up, then recheck for leaks after the initial warm-up.
• Log the overhaul in your maintenance records so the next service interval is planned around the rebuilt engine.

Why Order from Us

forliftpartssearch.com focuses on Toyota forklift replacement parts, from everyday consumables to overhaul-level components such as the 04111-40422-71. Send us your model and serial number and our parts specialists will confirm the right kit for your truck, answer technical questions and provide a clear, no-obligation quote. We know a forklift in the workshop is lost productivity, so we keep the ordering process simple from first enquiry through to dispatch.