Toyota 04111-40421-71 Engine Overhaul Gasket Kit 2TD/2TG

Overview

The 04111-40421-71 GASKET KIT, ENGINE O/H is the Toyota engine overhaul gasket set for the compact 2TD and 2TG forklift families. A full engine overhaul means opening the power unit to renew pistons, rings, bearings and valves, and that work destroys the original gaskets and seals. This kit supplies the replacement gaskets needed to reseal the engine correctly during reassembly, helping restore compression, keep oil and coolant where they belong, and return the truck to dependable daily service. For workshops maintaining older Toyota fleets, keeping an overhaul gasket set on the shelf avoids downtime while parts are on order.

Compatibility

This engine overhaul gasket kit is listed for Toyota counterbalance forklifts in two ranges:

• 2TD diesel series — 02-2TD15, 02-2TD18, 02-2TD20, 02-2TD23, 02-2TD25 and 2TD20
• 2TG petrol series — 02-2TG20 and 02-2TG25

These 1.5 to 2.5 tonne trucks share a common engine platform, so one overhaul gasket set covers the whole range. Demand is steady for the 04111-40421-71 for 02-2TD15 trucks, among the most widely used compact diesel models in the series. Because Toyota reused similar model codes across production years, always confirm fitment against your truck’s serial number and engine number before ordering. The kit is ordered under its Toyota part number 04111-40421-71; no alternative OEM references apply.

Quality and Reliability

Gaskets are small components with an outsized impact on overhaul results. A head gasket that cannot hold combustion pressure, or a rocker cover gasket that weeps oil onto a hot manifold, can undo an otherwise careful rebuild. This Toyota overhaul gasket kit is assembled to match the sealing points of the 2TD and 2TG engines, using gasket materials selected for the heat cycles and vibration of a working forklift. Fitting a complete matched set at overhaul time is far safer than reusing old gaskets, which harden with age and no longer compress evenly to seal.

Installation and Maintenance Tips

• Strip the engine fully and clean every mating surface; leftover gasket residue is a leading cause of leaks.
• Inspect the cylinder head and block deck for flatness and damage before fitting the new head gasket.
• Follow the Toyota workshop manual for the bolt torque sequence and staged tightening values.
• Renew stretched head bolts, and replace engine oil, filters and coolant as part of the overhaul.
• After the first start-up, complete the run-in procedure, then check for oil or coolant leaks and retorque where the manual requires.

Why Order from Us

Forkliftpartssearch.com specializes in forklift spare parts, and Toyota trucks are one of our core areas. When you order the 04111-40421-71 GASKET KIT, ENGINE O/H, our team checks the part number against your forklift model and serial number to help prevent costly ordering mistakes. Not sure which gasket kit your truck needs? Send us the data plate details and we will identify the correct overhaul gasket set for your Toyota forklift.